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Thanks again for posting this solution and saving the chair from the Garbage dump! I have a EP I followed all the instructions. The clutches were clean and when I ran the test the mechanism moved freely through the minute and a half process.
But, when I re assembled the chair it went back to motor engaging, no movement, control flashes, then shut down. Could it be binding on something? At a loss. I should also mention that before running the test I used a drill and box socket to spin each clutch. Each one performed its function, moving the mechanism, the rollers, etc. Final update…I hope. The belts seemed fine, surprisingly very tight for their age.
I began to think maybe the resistance created by the weight of someone sitting in the chair caused the clutch s to fail, where as running the test with zero resistance gave the appearance of no issues. So I broke down each clutch this time, clean them with MAF spray and placed a plastic washer in each as you recommended. Plastic cut from a Costco croissant container was perfect. Now it runs like the day we brought it home, way back in the last century. Thank you so very much, and my back thanks you even more.
Just a quick note to say thanks for pointing me in the right direction. The clutches on my chair are a bit different and had no place to wedge a screwdriver to remove the 10 MM nut.
Everything looked good upon disassembly of two of the clutches including the gasket so I put it all back together and everything seems to be working fine for now. Not sure how long it will last. Thank you for the help I have an EP I planned on it taking a couple of hours it took a half an hour and I used a sandwich bag for my plastic thanks again the chair is working it is probably 20 years old.
What have people used to make a rubber clutch washer? The 1. Has anyone actually used an old bicycle inner tube? I had that thought, but never got around to trying it, since the plastic disc was holding up. IMHO, an inner tube would best replicate the original rubber. I used cheep iPhone screen protector for the clutch.
Has been working since Tried various other plastic and rubber rings. I lucked out on my first try. The issue I have now is the intensity belt is squealing when weight is applied.
Any recommendations? My black rubber rings of all solenoids are intact and looking good in quality and shape. Now, after I put new plastic rings made from normal binder index, thin enough and cheap , my chair works like new. Here, I want to share some of my experience that may help to speed up the job.
Thanks again. Your instructions were superb. I was just about ready to buy a new one. You saved me thousands. Thank you so, so much!!!!! Our EP started having this problem after we moved to a new house.
It would occasionally work for a while, but then progressed to nothing but the flashing lights. Maybe it was just stuck? At least we have the information on how to fix it if it starts acting up again. WOW you are The Man, i was just about to take chair to the dump and saw your blog, Took 20 mins and chair is working perfectly.
As others have, I want to thank you for posting your repairs. In my case when first turned on the motor moved forward and backward but not up and down. The upside down clutch lower right was the culprit. I touched it and realized it was sticky like glue.
I made the plastic piece, installed it, and it works great. Thanks again! Thanks so much for this advice. I followed your instructions and my Panasonic ep chair works perfectly. It was a little tricky getting the nut off the top of the spindle.
I use a pairing knife jammed between the two clutch plates to get enough friction to remove the nut. When I disassembled the clutch with two pulleys on it there was already a protective plastic donut covering the sticky rubber. This part looks factory, so I assume Panasonic knows of this problem and has fix.
Thank you Brother I have the same problem and try to call Panasonic for repair but I unable to reach anyone as the phone number provided by Costco where my parents bought the Chair many years ago. Fortunately, I saw your posting and considering the Chair so old but barely used. I just give a try. Thank you for your instruction so detailed that give me courage to fix it myself.
The black thing is melted and like glue, used alcohol clean up. Email required. Lincomatic's DIY Blog electronics, 3d printing, hacking, etc. Tags: massage chair , panasonic , repair.
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